Muna 2025, Iwo akanakisa vacuum pombi modhi anoedzwa kwakasimba kwekuita, kuve nechokwadi chekushanda kwakanyanya uye hupenyu hurefu hwekushanda. Kufananidza iyo chaiyo pombi mhando kune yega yega application inoramba yakakosha. Kusarudzwa kunoenderana nekuita, kugona kwesimba, kuchengetedza, uye mutengo.
Key Takeaways
Sarudza vacuum pombi zvichienderana nezvako chaizvo zvaunoda senge vacuum level, kushandiswa kwesimba, uye kugadzirisa kuti uwane kuita kwakanyanya uye kuchengetedza mutengo.
Rotary vane pombiinopa mhinduro dzakavimbika, dzakachipa dzekushandisa zvakajairika asi dzinoda kuchengetedzwa kweoiri nguva dzose uye dzinogona kukanganisa kusvibiswa.
Mapombi emhete emvura anobata magasi akanyorova kana akasviba zvakanaka uye anoshanda zvakanyanya munzvimbo dzakaoma, kunyangwe anoshandisa simba rakawanda uye anoda chisimbiso chekuchengetedza mvura.
Dry screw pumps inopa oiri-isina kushanda kwakanakira maindasitiri akachena semiconductors nemishonga, ine yakaderera kugadzirisa asi yakakwira kumusoro kumberi.
Sarudzo Criteria
Performance
Vatengi vemaindasitiri vanoongorora mashandiro nekuongorora kuti pombi inosangana sei nezvido zvekushanda. Ivo vanopa huremu hwekukosha kwenhamba kune zvinodiwa nevatengi, vobva vamepu izvi zvinodiwa kune tekinoroji paramita vachishandisa hukama matrix. Mumwe nemumwe anenge akwikwidza anogamuchira chiyero kubva pa0 (yakaipisisa) kusvika pa5 (yakanakisa) pane zvese zvinodiwa. Iyi nzira inogonesa kuongorora kwakajeka, kukwikwidzana. Kuongororwa nguva dzose kunoramba kuchikosha. Vanamazvikokota vanoyera mazinga evacuum uye mashandisiro esimba kuti vaone zviratidzo zvekutanga zvekudzikira. Somuenzaniso, arotary vane pombiine yakakwira rated mota simba inogona kukunda pombi yekupura ine simba rakaderera, kunyanya pamatanho ekushandisa vacuum. Zvidzidzo zvekufananidza zvinoratidza kuti rotary vane pombi dzinobuda nekukurumidza uye dzinoshandisa simba shoma pane screw pumps pasi pemamiriro akafanana.
Kushanda Kwesimba
Kushanda kwesimba kunoita basa rakakosha pakusarudza pombi. Zvidzidzo zvinoburitsa kuti kushandiswa kwesimba mumaindasitiri masisitimu kunogona kudzikiswa nekusvika 99%, zvichienderana nekushandisa. Liquid ring pombi dzinowanzo shanda pa25% kusvika 50% kunyatsoshanda, nemhando huru dzinosvika 60%. Mumapombi akaoma midzi, kurasikirwa kwemotokari kunoda kusvika hafu yesimba rose rekushandisa, kuchiteverwa nekukwenya uye gasi kumanikidza basa. Huwandu uhu hunosimbisa kukosha kwekuwongorora mamiriro chaiwo ekushanda uye dhizaini yepombi, kwete kungofanana nemareti emota.
Maintenance
Kugara kunogadzirisa kunovimbisa kuvimbika uye kunowedzera hupenyu hwepombi.
Kugadzirisa frequency kunoenderana nerudzi rwepombi, mashandisiro, uye nharaunda.
Kuongorora kwepagore kwakajairwa, asi kuenderera mberi kana hutsinye mashandiro anoda kutariswa kakawanda.
Mabasa akakosha anosanganisira vhiki nevhiki kutarisa oiri, kuongorora mafirita, uye kutarisa ruzha kana vibration.
Kuchengetedza kwekudzivirira kunosanganisira kuongororwa kwepagore kwehunyanzvi kwema rotor, zvisimbiso, uye mavharuvhu.
Performance bvunzo dzinoratidza vacuum mazinga, kugadzikana, uye kusavapo kwekuvuza.
Marekodhi ekuchengetedza anopa chinangwa chebhenji yenguva dzesevhisi.
Mutengo
Yese mutengo wevaridzi (TCO) unosanganisira mutengo wekutenga, kugadzirisa, kushandiswa kwesimba, nguva yekuzorora, kudzidziswa, uye kutevedzera kwezvakatipoteredza. Vanotungamira vanogadzira vanopa zviwanikwa uye maturusi ekubatsira vatengi kuverenga TCO kune chaiyo mhinduro. Mafambiro emusika anofarira kusasimba kwesimba, kusina mafuta, uye pombi dzakaoma, izvo zvinoderedza kusvibiswa uye mari yekurasa. Automation uye smart monitoring inowedzera yakaderera lifecycle mutengo nekugonesa kufungidzira kuchengetedza uye chaiyo-nguva yekuongorora. Mienzaniso inosanganisira yakaoma screw tekinoroji uye inoshanduka inomhanyisa dhiraivha pombi, iyo inoratidza kuchengetedza kwakakosha kuburikidza nekuvandudza kugona uye kuderedzwa kugadzirisa.
Vacuum Pombi Mhando
Rotary Vane
Rotary vane pombiramba uri sarudzo yakakurumbira kune akawanda maindasitiri ekushandisa. Mapombi aya anounza kuyerera kwakadzikama, kusina pulse-free uye kubata zvine mwero kudzvinyirirwa zvinobudirira. Oiri-rubricated rotary vane pombi dzinowana kudzvinyirirwa kwekupedzisira kwakadzika se10 ^ -3 mbar, zvichiita kuti dzive dzakakodzera kushandiswa kwemaindasitiri nerabhoritari. Oiri yavo system inopa chisimbiso uye kutonhora, izvo zvinowedzera kuvimbika uye kusimba. Maintenance cycles anowanzobatanidza kuchinja kwemafuta ega ega 500 kusvika 2000 maawa, achitsigira hupenyu hurefu hwebasa.
Rotary vane pombi dzinoshandisa zvemhando yepamusoro, zvisingapfeki zvinhu uye zvikamu zvakagadzirwa nemachini. Iyi dhizaini inononoka kuchembera kwemuchina uye inova nechokwadi chekuita kunoenderana.
Rotary vane pombi inoda kuchengetedzwa kwakawanda kupfuura mapombi egiya asi inopa kushanda kwakavimbika kwenguva refu. Oiri-rubricated modhi inopa yakakwira vacuum mazinga asi inogona kuunza njodzi yekusvibiswa. Dry-running versions inoderedza kusvibiswa nekugadzirisa mari, kunyange zvazvo inoshanda nekuderera kwakaderera.
Liquid Ring
Liquid ring vacuum pombi dzinoita zvakanaka mukubata magasi akanyorova kana ane utachiona. Magadzirirwo avo ari nyore anoshandisa chinotenderera uye chisimbiso chemvura, kazhinji mvura, kugadzira vacuum. Mapombi aya anoshivirira mvura uye yakasimba mutakuri, zvichiita kuti ive yakakodzera kumaindasitiri emakemikari, emishonga, uye ekugadzira magetsi.
Zvidzidzo zvenhamba zvinoratidza zvakanakira zvakawanda:
| Kudzidza / Munyori | Rudzi rweChidzidzo cheNhamba | Makiyi Zvawanikwa / Zvakanakira |
|---|---|---|
| Zhang et al. (2020) | Yekuyedza uye yenhamba yekudzidza uchishandisa xanthan gum sealing fluid | Kuchengetedzwa kwesimba kwe21.4% nekudzikisa kukweshera kwemadziro uye kurasikirwa kwemhirizhonga zvichienzaniswa nemvura yakachena. |
| Rodionov et al. (2021) | Dhizaini uye kuongororwa kweinogadziriswa yekuburitsa port | 25% kuderedza mukushandiswa kwesimba uye 10% kuwedzera kwekukurumidza kushanda nekuda kwekuvandudzwa kwesimba |
| Rodionov et al. (2019) | Masvomhu uye inogumira chinhu modelling yema blade anotenderera | Kusvika ku40% kudzikiswa kwekushandiswa kwemagetsi nekuda kwekuderedzwa kwekweshana uye nzvimbo optimization |
Liquid mhete pombi inopa kushanda kwakasimba munzvimbo dzakaoma. Nekudaro, kushanda zvakanaka kunodzikira nekuwedzera kutenderera kumhanya, uye kugadzirisa kunogona kusanganisira kubata chisimbiso mvura yemhando. Mapombi aya anoramba ari sarudzo yakavimbika yemaitiro anosanganisira mhute kana magasi akaremerwa.
Dry Screw
Dry screw vacuum pombiinomiririra maitiro ari kukura mumaindasitiri anonzwa kusvibiswa. Mapombi aya anoshanda-isina mafuta, achiita kuti ave akakodzera kunyorera mumasemiconductors, mishonga yemishonga, uye kugadzira chikafu. Yavo yakapfava, compact chimiro haina kupokana pakati pezvinhu zvekupomba, izvo zvinoderedza kusakara uye kuwedzera hupenyu hwesevhisi.
Dry screw pumps inopa yakakura yekupomba kumhanya siyana uye yakakura vhoriyamu kuyerera.
Kushanda pasina mafuta kunobvisa njodzi yekusvibiswa uye kunoderedza mari yekugadzirisa.
Mutengo wekutanga wekutenga wakakwira unogona kuve chipingamupinyi, asi kuchengetedza kwenguva refu kunowanzo gadzirisa izvi.
Kuiswa kwe36 Busch dry screw pumps mu cryogenic systems for superconducting radio frequency test kunoratidza kuvimbika kwavo. Iyo sisitimu yakawana yakagadzikana 74-awa yekutonhorera nguva, ichitsigira yepamberi yekutsvagisa zvinodiwa.
Musika unoramba uchichinjika wakanangana neoiri-isina uye yakaoma vacuum pombi tekinoroji. Mhinduro idzi dzinobatsira maindasitiri kusangana neakasimba kusvibiswa zviyero uye kuderedza kukanganisa kwezvakatipoteredza.
Vacuum Pombi Kuenzanisa
Zvinotsanangurwa
Vatengi veindasitiri vanofananidza mapombi evacuum nekuongorora akati wandei akakosha zvirevo. Izvi zvinosanganisira vacuum yekupedzisira, kumhanya kwepombi, mashandisirwo emagetsi, ruzha, huremu, uye hupenyu. Nepo mapombi mazhinji achigona kushambadza akafanana ekupedzisira vacuum mazinga, maitiro avo epasirese anogona kusiyana zvakanyanya. Semuyenzaniso, mapombi maviri ane imwechete yekupedzisira dzvinyiriro anogona kunge aine kumhanya kwakasiyana kwekupomba pakumanikidza kwekushanda, izvo zvinokanganisa kushanda uye kupfeka. Performance curves inoratidza kumhanya kwepombi maringe nekudzvanywa inobatsira vatengi kunzwisisa kuti pombi ichaita sei mukushandisa chaiko.
Iyi tafura inotevera inopfupisa zvakajairwa zvinongedzo zvekutungamira maindasitiri vacuum pombi modhi:
| Parameter | Rotary Vane Pombi (Oiri-yakavharwa) | Liquid Ring Pombi | Dry screw Pump |
|---|---|---|---|
| Kupomba Speed | 100–400 l/min | 150–500 l/min | 120–450 l/min |
| Ultimate Vacuum | ≤1 x 10⁻³ Torr | 33–80 mbar | ≤1 x 10⁻² Torr |
| Kushandisa Simba | 0.4–0.75 kW | 0.6–1.2 kW | 0.5–1.0 kW |
| Noise Level | 50–60 dB(A) | 60–75 dB(A) | 55–65 dB(A) |
| Kurema | 23–35 kg | 40–70 kg | 30–50 kg |
| Maintenance Interval | 500-2,000 maawa (kuchinja kwemafuta) | 1,000–3,000 maawa | 3,000–8,000 maawa |
| Typical Lifespan | 5,000–8,000 maawa | 6,000–10,000 maawa | 8,000+ maawa |
| Applications | Packaging, Lab, General Kushandisa | Kemikari, Simba, Pharma | Semiconductor, Chikafu, Pharma |
Ongorora: Yekupedzisira vacuum uye yekupomba kumhanya kwega haitsananguri zvizere mashandiro epombi. Vatengi vanofanirwa kuongorora ma curves ekuita uye kufunga mashandisiro esimba pane avo chaiwo ekushanda dzvinyiriro.
Application Scenarios
Vacuum pombi dzinoshanda zvakasiyana-siyana zvemaindasitiri uye marabhoritari kunyorera. Sarudzo yemhando yepombi inoenderana nezvinodiwa nemaitiro, kusvibiswa senitivity, uye inodiwa vacuum level. Tafura iri pazasi inodonongodza mamiriro akajairwa uye akakurudzirwa marudzi epombi:
| Chikamu Chekushandisa | Typical Scenario | Inokurudzirwa Mapombi Type(s) | Brand Mienzaniso |
|---|---|---|---|
| Murabhoritari | Sefa, degassing, kuomesa nechando | Oiri-yakavharwa rotary vane, yakaoma rotary vane, hoko & claw | Becker, Pfeiffer |
| Kubata Zvinhu | CNC, kurongedza, marobhoti | Oiri-yakavharwa rotary vane, yakaoma rotary vane, hoko & claw | Busch, Gardner Denver |
| Packaging | Vacuum sealing, kugadzira tireyi | Oiri-yakavharwa rotary vane, yakaoma rotary vane | Atlas Copco, Busch |
| Manufacturing | Kugadziriswa kwemakemikari, zvemagetsi, kuomeswa kwezvokudya | Oiri-yakavharwa rotary vane, yakaoma rotary vane, yakaoma screw | Leybold, Pfeiffer |
| Controlled Processs | Degassing, kuomesa, distillation | Rotary vane yakavharwa nemafuta | Becker, Busch |
| Kusvibiswa-Kunzwa | Semiconductor, pharma, kugadzira chikafu | Dry screw, yakaoma rotary vane | Atlas Copco, Leybold |
Vacuum pombi inoita basa rakakosha mumaindasitiri akadai semiconductors, mishonga yemishonga, oiri uye gasi, uye kugadzira chikafu. Semuenzaniso, kugadzira semiconductor kunodadry screw pumpskuchengetedza nzvimbo dzisina kusvibiswa. Kugadzirwa kwemishonga kunoshandisa rotary vane pombi yevacuum distillation uye kuomesa. Kurongedza kwechikafu kunovimba nemapombi evacuum yekuisa chisimbiso uye kuomesa-chando kuchengetedza mhando yechigadzirwa.
Zvayakanakira nezvayakaipira
Imwe neimwe vacuum pombi yemhando inopa yakasarudzika mabhenefiti uye yakashata. Vatengi vanofanira kuyera zvinhu izvi zvichibva pane zvavanoda chaizvo.
Rotary Vane Mapombi
✅ Yakavimbika kune yakadzika vacuum uye yakajairika kushandiswa
✅ Kudzikira kumberi mutengo
❌ Inoda kuchinja nekugadzirisa mafuta nguva dzose
❌ Njodzi yekusvibiswa kwemafuta mune zvinonzwisisika maitiro
Liquid Ring Mapombi
✅ Inobata magasi akanyorova kana akasvibiswa zvakanaka
✅ Yakasimba munzvimbo dzakaoma
❌ Kuderera kwekushanda pakumhanya kwakanyanya
❌ Inoda manejimendi emhando yemvura yechisimbiso
Dry Screw Pumps
✅ Kushanda pasina mafuta kunobvisa njodzi yekusvibiswa
✅ Kudzikira kwekugadzirisa uye kugadzirisa mari nekuda kwekugadzirwa kuri nyore
✅ Variable frequency drives inogona kuderedza kushandiswa kwesimba zvakanyanya
❌ Yepamusoro pekutanga kudyara (inenge 20% kupfuura mapombi akavharwa nemafuta)
❌ Inogona kuda kuiswa kwehunyanzvi
Centralized vacuum masisitimu ane anochinja-chinja madhiraivha anopa simba repamusoro uye mutengo wakaderera wekugadzirisa uchienzaniswa neakawanda pombi-yekushandisa-pombi. Nekudaro, iwo anosanganisira yakakwira kumberi kwekudyara uye kuisa kuoma.
Kugadzirisa pombi yevacuum inogona kudhura-inoshanda pazvinhu zvidiki, asi kutadza kunodzokororwa kunogona kuwedzera mutengo wenguva refu. Kutsiva mapombi ekare nemhando nyowani kunovandudza kuvimbika, kugona kwesimba, uye kazhinji kunouya newaranti, kunyangwe ichida yakakwira yekutanga kubuda.
Kusarudza Pombi Yakarurama
Application Fit
Kusarudza iyo chaiyo vacuum pombi kunotanga nekufananidza maficha ayo kune izvo chaizvo zvinodiwa zveindasitiri. Mainjiniya uye maneja ekugadzirisa anotarisa akati wandei zvinhu asati aita sarudzo:
Inodiwa vacuum level (yakashata, yakakwirira, kana ultrahigh)
Kuyerera uye kumhanya kwekupomba
Kemikari kuenderana nemaitiro magasi
Zvido zvekuzora uye njodzi yekusvibiswa
Maintenance frequency uye kureruka kwebasa
Mutengo uye kushanda zvakanaka
Mhando dzakasiyana dzepombi dzinoenderana nekushandisa kwakasiyana. Rotary vane pombi inopa kushanda kwepamusoro uye kuyerera asi inoda kugara ichigadziriswa oiri. Diaphragm pombi dzinopa makemikari kuramba uye kushanda kwakaoma, zvichiita kuti ive yakakodzera kune zvinonzwa kana kuora maitiro. Mapombi emhete emvura anobata magasi akanyorova kana kuti akaremerwa nemhepo asi anowanzova akakura uye anopedza simba rakawanda. Kugadziridza kunoita basa rakakosha mumaindasitiri akadai sechikafu, mishonga, uye makemikari, uko zvinodiwa zvekugadzira zvinosiyana zvakanyanya. Makambani akaita seSPX FLOW dhizaini uye anonatsiridza zvigadziriso zvezvikamu kubva pakurima kusvika pakuvaka ngarava, kuve nechokwadi chekuti pombi inokodzera maitiro.
Zano: Gara uchibvunzurudza nemainjiniya ekugadzira kuti aenzanise sarudzo yepombi nezvinangwa zvekugadzira uye mazinga ekuteerera.
Total Cost
Ongororo yemitengo yakazara inobatsira vatengi kudzivirira zvinokatyamadza pamusoro pehupenyu hwepombi. Tafura iri pazasi inodonongodza zvinhu zvikuru zvinodhura:
| Cost Factor | Tsanangudzo |
|---|---|
| Kutanga Investment | Kutenga kwemidziyo, kusimba, uye mari yekuyedza |
| Installation uye Kutanga | Nheyo, zvishandiso, kutumwa, uye kudzidziswa kwevashandisi |
| Energy | Mari yakawanda inoenderera mberi; zvinoenderana nemaawa uye kushanda zvakanaka |
| Operations | Basa rekutarisa nekumhanyisa system |
| Kugadzirisa uye Kugadzirisa | Sevhisi yenguva dzose, zvinodyiwa, uye kugadzirisa kusingatarisirwi |
| Nguva Yekuzorora uye Yakarasika Kugadzirwa | Mari kubva pakuvhara kusingatarisirwi; zvinogona kupembedza mapombi akasara |
| Environmental | Kubata zvinobuda, zvinhu zvine njodzi, uye mafuta anoshandiswa |
| Kubvisa uye Kurasa | Mari yekupedzisira yekurasa uye yekudzorera |
Simba rinowanzomiririra mari yakakura kwazvo nekufamba kwenguva. Kugadzirisa uye kudzika nguva kunogona kukanganisawo mutengo wakakwana. Vatengi vanofanirwa kuenzanisa mutengo wehupenyu, kwete chete mutengo wekutanga, kuita sarudzo dzine ruzivo.
FAQ
Ndeupi musiyano mukuru pakati pepombi dzakavharwa neoiri uye dzakaoma vacuum?
Mapombi akavharwa nemafuta anoshandisa mafuta ekuvharisa nekutonhodza. Mapombi akaoma anoshanda pasina mafuta, izvo zvinobvisa njodzi yekusvibiswa. Mapombi akaomeswa anokodzera nharaunda dzakachena, nepo pombi dzakavharwa neoiri dzinoshanda nemazvo kushandiswa kwemaindasitiri.
Kangani pombi yevacuum inofanira kugamuchira kugadziriswa?
Mazhinji mapombi ekuputira maindasitiri anoda kuchengetedzwa kwemaawa mazana mashanu kusvika kumazana maviri ega ega. Nguva yacho inoenderana nerudzi rwepombi uye kushandiswa. Kuongorora nguva dzose kunobatsira kudzivirira kukundikana kusingatarisirwi uye kuwedzera hupenyu hwebasa.
Ko imwe vacuum pombi inogona kushandira michina yakawanda here?
Ehe, centralized vacuum masisitimu anogona kutsigira akati wandei michina. Iyi gadziriro inovandudza simba remagetsi uye inoderedza kugadzirisa. Nekudaro, zvinogona kuda yakakwira yekutanga mari uye nekungwarira dhizaini dhizaini.
Ndezvipi zvinhu zvinokanganisa mutengo wakazara wemuridzi wepombi yevacuum?
Mutengo wese unosanganisira mutengo wekutenga, kuisirwa, kushandiswa kwesimba, kugadzirisa, kuderera, uye kuraswa. Simba uye kugadzirisa zvinowanzo miririra mari yakakura kupfuura hupenyu hwepombi.
Ndeapi maindasitiri anonyanyo batsirikana kubva pakaoma screw vacuum pombi?
Maindasitiri akadai semiconductors, mishonga, uye kugadzira chikafu anobatsira zvakanyanya. Dry screw pumps inopa oiri-isina kushanda, iyo inodzivirira kusvibiswa uye inosangana nehutsanana hwakasimba.
Nguva yekutumira: Jun-30-2025